Highway Guardrail Production Line Full Automatic Cold Roll Forming Machine

Highway Guardrail Production Line Full Automatic Cold Roll Forming Machine

Highway Guardrail Roll Forming Device


CZPT Technical specs
one. Decoiler
With two tapered electric powered bulgy clamps, and its carrying potential is 8 tons. The interior diameter of the roll materials is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor electrical power is 2.2kw with 4-pole regular motor. Adopt ZQ250 velocity reducer, its pace ratio is 31:5.

two.Leveling Machine
Wallboard 7-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and soon after has vertical guidebook roll. Feed inlet port equipped with nip rolls.
substance: 40Cr, quenched hardness: HRC48°~52°, motor energy:seven.5kw, 6-pole regular motor, ZQ350speed reducer, pace ratio: 20:49, φ200 arrester brake.

three.Punching Device
Adopt YL32-315 four-column hydraulic punching device, and hydraulic station motor energy is 22kw. One set of two waves guardrail plates punching slicing die, layout and approach mainly in accordance to users’ layout drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching device before and following equipped with adjustable manual roll. (information roll materials: Cr12MoV, hardness: HRC58º~60º) In addition to, it also outfitted with a established of spare blade and plunger chip.

4.speedy feeding substance mechanism
It has two pairs of feeders and calls for two becomes one.
pinch immediately, motor power:2.two kw, ZQ250 speed reducer, hand-switch compressing

five.Photoelectric Size-measuring Gadget
variety: two pairs, lower length: 4320mm, duration precision < ±3.0mm

6. Major Forming Engine
This unit includes eleven molding processes with independent open arch composition.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-part size: eighty x 70, with adequate toughness and dependable top quality assurance. Vertical guiding roller figures: three
Roller diameter of vertical guiding roller: 80 
Substance: 40Cr steel, quenched and tempered.
CZPT type: Fixed floor 7216, regulation 32216, every single has four.
Figures of dual-axis gear box: 1
Figures of single-shaft transmission equipment box: 9 
Bevel modulus: M=9
Gear box material: HT200.
Host energy: 45KW r, electromagnetic velocity regulating,
Speed reducer: ZQ650
Pace ratio: 48.57
Use 1 inch double chain push in between the transmission gear box common transmission shaft among the roller shafts, and the common transmission shaft type is140-275. Use one.five inch dual chain push among the pace reducer.

7.Forming Mold
A established of two wave guardrail plate roll forming die, created and processed in accordance to the countrywide standard. The material is GCr15, and the total quenching hardness is HRC58°~ 62°.

8.substance Receiving System
Roller sort substance getting station, 5m size, six# steel welded.

9.Management Technique
Frequent handle program. Can manually and routinely handle the harmony of numerous elements of of the entire manufacturing line.

ten.Other folks
The gear whole electricity is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling top is 85mm, the maximum rolling thickness is four.0mm, and the maximum rolling velocity is three ~ 12m/min. Structural supplies of welding equipment seat have to satisfy the specifications, welding must be up to the nationwide standard . Equipment soon after rust cleaning need to be to start with coated with steel special anti-rust paint comprehensively masking, and then coated with higher high quality topcoat. The rotating part must be divided by warning coloration.

1.Q: Are you producer or trading firm?
A: We are manufacture and trading organization.
2.Q:What info you need to have prior to you make the proposal?
A:The pipe diameter and thickness variety which you need or the profile drawings, materials details, your unique needs.
three.Q: what is the MOQ?
A: One set
four.Q: Do you provide setting up and debugging abroad?
A: Overseas device put in and employee instruction companies are optional.
five.Q: Can you make the equipment according to my layout or prototype?
A: Yes, we have an seasoned team for doing work out the most ideal design and generation plan for the equipment that you are likely to guide with us.
six.Q: How does your factory do relating to top quality control?
A :There is no tolerance relating to quality manage. Good quality control complies with ISO 9001.every machine has to past tests running just before it really is packed for shipment.
7.Q: How can I have confidence in you that devices pasted screening running before transport?
A: 1) We record the screening video for your reference
two) We welcome you go to us and test machine by your self in our manufacturing unit.
eight.Q: What about our soon after-sale provider?
A: we provide complex assist on line as effectively as abroad services by skillful professionals.
9.Q: What need to I do if I just start a new business?
A:Contact us instantly ,we provide free advisor pre-revenue services.Also we can assist you to fix the content(steel coil)buy,worker train,worldwide industry price.
10. Q:Can I check out you manufacturing facility to check equipment on-internet site ? What Need to I carry when I pay a visit to your manufacturing unit?
A: We are manufacturer, and we welcome clients to visit our manufacturing facility. For special merchandise layout and create, we request you bring a piece of screening materials, you can check on our machines on-site.


Highway Guardrail Production Line Full Automatic Cold Roll Forming Machine


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