Product Description
KC6018 KC6571 KC6571 Roller Chain Couplings
KC Chain Couplings:
| Product Name | KC roller chain coupling |
| Material | C45 steel |
| Part Number | KCL3012-KC24026 |
| Surface Treatment | Hardening teeth |
| Bore size | Available |
| Size | Standard & Custom |
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,
Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.
8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company Introduction:
Factory View:
Exhibition:
Certification:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
Contacts:
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Real-World Examples of Successful Roller Chain Coupling Installations and Benefits
1. Industrial Conveyor Systems:
Roller chain couplings are widely used in industrial conveyor systems to transmit power between the driving and driven shafts. They provide reliable torque transmission and can accommodate misalignments, ensuring smooth and efficient operation of the conveyor. The benefits include reduced downtime due to their robustness and the ability to handle heavy loads in demanding environments.
2. Heavy Machinery Applications:
In heavy machinery such as mining equipment, steel mills, and large cranes, roller chain couplings play a crucial role in transmitting power from the motor to various mechanical components. The ability to withstand high torque and shock loads ensures the safe and efficient operation of these machines. Roller chain couplings’ durability reduces maintenance requirements and enhances overall system reliability.
3. Pumping Systems:
Roller chain couplings are used in pumping systems for various industries, including water treatment, oil and gas, and chemical processing. They offer the advantage of absorbing vibration and shock loads, contributing to the smooth and continuous operation of pumps. Their flexibility allows them to compensate for any misalignment between the motor and pump shafts, reducing stress on the equipment and increasing its lifespan.
4. Paper and Pulp Industry:
In the paper and pulp industry, roller chain couplings are employed in various applications, including paper machines and pulp processing equipment. Their ability to handle high-speed and high-torque requirements makes them suitable for demanding tasks. Roller chain couplings contribute to reduced maintenance costs and improved productivity by ensuring efficient power transmission in critical processes.
5. Automotive Manufacturing:
Automotive manufacturing plants use roller chain couplings in assembly line machinery and robotic systems. The couplings help in providing precise power transmission, ensuring accurate and synchronized movement of equipment. This results in improved production efficiency and reduced downtime, leading to cost savings and enhanced manufacturing output.
Overall, roller chain couplings have demonstrated their effectiveness and versatility across various industries. Their ability to handle misalignments, shock loads, and high torque makes them an excellent choice for demanding applications where reliability and efficiency are critical.
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Specialized Roller Chain Couplings for High-Torque or High-Speed Applications
Yes, there are specialized roller chain couplings designed to handle high-torque or high-speed applications. These specialized couplings are engineered to meet the specific demands of such industrial scenarios. Here are some key features and considerations for high-torque or high-speed roller chain couplings:
- Enhanced Strength: Roller chain couplings for high-torque applications are constructed using robust materials that offer higher tensile strength and improved fatigue resistance. This allows them to withstand the increased torque without experiencing premature failure.
- Optimized Tooth Design: High-torque roller chain couplings may feature specially designed sprockets and chain tooth profiles to ensure reliable torque transmission and minimize wear under heavy loads.
- Increased Chain Size: In high-torque applications, larger chain sizes may be used to handle the elevated power requirements. Larger chains provide more surface area for torque transmission and can accommodate higher loads.
- Heat Treatment: Some high-torque roller chain couplings may undergo heat treatment processes to improve hardness and wear resistance, making them suitable for demanding applications.
- Dynamic Balancing: For high-speed applications, roller chain couplings are often dynamically balanced to minimize vibration and prevent potential resonance issues that could occur at elevated rotational speeds.
- Lubrication: Proper lubrication is crucial for high-speed roller chain couplings to reduce friction and wear. Some designs may incorporate special lubrication systems to ensure smooth operation.
- Material Selection: High-speed roller chain couplings may use materials with lower mass and inertia to decrease the effects of centrifugal forces at high rotational speeds.
When selecting a roller chain coupling for high-torque or high-speed applications, it is essential to consider the specific operating conditions, torque requirements, rotational speeds, and any other factors that might impact the coupling’s performance. Consulting with coupling manufacturers or engineering experts can help identify the most suitable coupling for a particular application.
What are the Different Types of Roller Chain Couplings Used in Various Industrial Applications?
Roller chain couplings come in several variations to suit different industrial applications. The main types of roller chain couplings include:
- Standard Roller Chain Couplings: These are the most common type of roller chain couplings, featuring two sprockets of the same size connected by a standard roller chain. They are used in general power transmission applications and are suitable for moderate torque requirements.
- Heavy-Duty Roller Chain Couplings: As the name suggests, these couplings are designed for heavy-duty applications that require higher torque capacity. They typically have larger and stronger sprockets and chains to handle increased loads.
- Double Roller Chain Couplings: This type of coupling includes two roller chains side by side on each sprocket. It offers higher torque transmission capabilities and increased redundancy for critical applications.
- Idler Roller Chain Couplings: In this design, an idler sprocket is added between the driving and driven sprockets. It helps to reduce the impact of shock loads and misalignment on the coupling.
- Spacer Roller Chain Couplings: These couplings have a spacer between the two sprockets, allowing for larger axial misalignment while maintaining torque transmission.
The choice of the roller chain coupling type depends on the specific requirements of the application, including torque, speed, misalignment, and environmental factors. Engineers and designers need to select the appropriate type of coupling to ensure reliable and efficient power transmission in their industrial machinery.
editor by CX 2024-02-05